Nearly 100 reactor lines in use in 25 countries produce more than 18 million tonnes of PE annually (mta) using the UNIPOL™ PE Process. There are several reactor lines, currently in design or construction.

The UNIPOL™ PE Process can produce a wide range of commercial products. Whether your goal is to make high-density, medium-density or low-density PE, the UNIPOL™ PE Process can accommodate. Its wide range of densities and melt indices – with both narrow and broad molecular weight distributions – are the key to resin differentiation.

Companies interested in the high-density or low-density market and the ability to switch between LLDPE and HDPE choose the UNIPOL™ PE Process more than any other.

 
LLDPE
MDPE
HDPE

Narrow MWD
(UCAT A, J)

Film
Injection Molding
Extrusion Coating

Rotational Molding
 

Injection Molding
Monofilament
Stretch Tape

Narrow MWD
(XCAT HP, XCAT EZ)

Film
Extrusion Coating

   

Medium MWD
(UCAT B)

Hose & Tubing
Blow Molding

 

Blow Molding
Pipe
Sheet

Broad MWD
(UCAT G )

 

Pipe
Medium-Density Film
Geomembrane

Pipe
HD Film
Large Part Blow Molding

Broad MWD
(PRODIGY)

 

Bimodal MD Film
Bimodal MD Pipe

Bimodal HD Film
Bimodal HD Pipe
Bimodal Blow Molding

UNIPOL™ Process Diagram

One reason for the success of the UNIPOL™ PE Process is its simplicity. Supported by key technology patents, trade secrets and know how, the UNIPOL™ PE Process requires just three pieces of major rotating equipment: a cycle gas compressor, a vent recovery compressor and a pelleting system. Regardless of the catalyst used, the same facilities are used to produce PE products.
View our interactive UNIPOL™ Process diagram.

Other technology advantages include a system that feeds resin directly from degassing to pelleting, eliminating the need for intermediate storage and reducing capital and operating costs. UNIPOL™ PE Process capital costs are up to 35% lower than with other processes. Operating expenses can be up to 10% lower with the UNIPOL™ PE Process.

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